Single Torsion Springs

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Single Torsion Springs
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Xuanyu Springs provides high-performance, high-reliability customized solutions for single torsion springs across various industries . We excel at providing end-to-end support, from material selection and structural design to precision manufacturing, tailored to your specific application scenarios, spatial layout, and mechanical requirements.
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Torsion Springs
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Description

product-1500-500

 

Single torsion springs

 

Xuanyu Springs provides high-performance, high-reliability customized solutions for single torsion springs across various industries . We excel at providing end-to-end support, from material selection and structural design to precision manufacturing, tailored to your specific application scenarios, spatial layout, and mechanical requirements.

A single torsion spring is a mechanical elastic element that stores and releases angular energy by twisting about its axis. Its operating characteristic is that it provides a restoring torque proportional to the torsion angle. It is widely used in mechanisms requiring angle reset, rotational force application, or constant torque, and is a key component for achieving precision motion control.

 

product-552-267

Product Parameters

project

Core parameters

wire diameter range

0.5mm - 25.0mm , supporting a wider range of customization.

Torque accuracy

Standard grade : ±10%; High precision grade : up to ±5%.

Fatigue life

≥500,000 cycles (standard test conditions). Longer lifespan designs are available to meet application requirements.

Material

High-grade materials: Suzuki 's SWOSC-V from Japan, SWP-B from South Korea , etc.

Carbon steel: 70/72A/72B/82B/65MN, etc.

Common alloy steels: 60Si2MnA/ 50CrVA/55CrSiA, etc.

Oil-quenched and tempered steel wire: Static type FDC/FDSiMn/FDCrV/FDSiCr

Medium fatigue resistance using TDSiMn/TDCrV/TDSiCr

High fatigue VDC/VDCrV/VDSiCr/VDSiCrV

Stainless steel materials: SUS302/SUS304/SUS316/SUS631 (17-7PH), etc.

High-temperature alloy: 30W4Cr2VA / Inconle X-750 (GH4145)

Inconle 718 (GH4149)/Nimonic90

Copper alloys: beryllium bronze, phosphor bronze, etc.

Surface treatment methods

Zinc plating, nickel plating, chrome plating, electrophoresis, powder coating, Teflon coating, blackening, Dacromet coating, etc., to meet the requirements of corrosion resistance, wear resistance, insulation or appearance.

Structural parameters

Torque arm (leg) : Supports various forms such as straight arm, curved arm, and irregular arm, with adjustable length and angle.

Xuanyu's advantages of single torsion springs

product-563-420

1. Extensive materials matrix and professional selection support

We offer a complete range of materials, from economical carbon steel to specialty alloys, and can provide professional material and process selection advice based on your environmental (corrosion, temperature), load, and lifespan requirements to achieve the optimal balance between performance and cost.

2. Deep customization capabilities and rapid response.

Whether it's a torsion spring for miniature electronic devices or a torque component for large industrial equipment, we support small-batch prototyping and rapid sample making. The geometry, mounting method, and torque curve of the torsion arm can all be customized according to your drawings or concepts.

3. Strict quality control and performance consistency assurance

From raw material warehousing to finished product delivery, we conduct comprehensive testing. Key dimensions are controlled using high-precision measuring instruments, and batch products undergo random checks of torque-angle relationships to ensure consistent spring performance in every delivery, guaranteeing smooth assembly and production and reliable end products.

4. Precise torque control and superior long-life design

Through precise winding processes and rigorous heat treatment, the springs are designed to provide stable and predictable torque output and withstand long-term cyclic operation within a set angle. Standard products have a fatigue life of ≥500,000 cycles and exhibit excellent fatigue resistance.

Main Application Scenarios

Automotive industry: Used in parts that require torque reset, such as gear shifting mechanisms, clutch reset, accelerator pedals, and steering column locks.

Household appliances: Widely used in the opening, closing, and resetting of components such as washing machine door locks, coffee machine handles, oven doors, and electrical switches.

Industrial automation: used for torque drive or angle holding of devices such as clamps, valves, conveying mechanisms, and safety door locks.

Consumer electronics and hardware tools: such as laptop screen hinges, toy drives, torque screwdrivers, pliers, etc.

Medical devices and office equipment: Precision mechanisms used for adjusting knobs, opening and closing doors, and paper conveying.

We can provide full-process support, from selection advice and sample prototyping to mass production, tailored to your specific application needs. Feel free to provide drawings or samples so we can offer you a professional single torsion spring solution.

Choose Xuanyu Spring as Your Buiness Partner

 

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