Wire Forming Springs
Wired-formed springs are various shaped elastic components processed through precision wire bending and forming technology. Unlike traditional helical springs, which are primarily used for storing and releasing energy, wired-formed springs can be manufactured into various complex shapes beyond coils (such as clamps, hooks, supports, contacts, etc.), enabling them to function as connectors, supports, guiding mechanisms, or elastic contacts, thereby achieving higher design flexibility and functional integration in modern mechanical equipment.
Xuanyu Spring specializes in providing customized solutions for high-complexity, high-precision wired-formed springs.
Product Parameters
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Core Specifications |
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Wire Diameter and Profile |
Wire Diameter Range：0.1 mm – 35 mm(covers the full range from precision electronics to heavy industrial applications) |
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Core technology |
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Material Selection |
High-end materials: Japan Suzuki 's SWOSC-V, South Korean SWP-B and others are the world's top valve spring specialty wires Alloy steel and carbon steel: 55CrSiA, 60Si2MnA, 65Mn and others, providing high strength and good fatigue resistance. |
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Surface Treatment |
Electrophoresis, spray painting, spray coating, oiling, etc. |
Product Advantages
1.Strict quality control and traceability
We implement full-process quality control from raw materials to finished products to ensure "zero defect" delivery of products:
·Full-size inspection: Use calipers, micrometers, projectors, and other tools for strict dimensional checks.
·Performance Testing: Equipped with equipment such as strength testing and torque testing to verify product functionality.
·Advanced Inspection: Optional visual inspection systems and non-destructive testing (such as magnetic particle testing) for deeper quality verification.
2.Flexible and Efficient Manufacturing and Service Strategies
· Rapid Prototype Response: Provide small-batch rapid prototyping services with short prototype cycles.
· Seamless transition from prototype to mass production: We ensure process consistency and quality stability.
· Competitive costs: With advanced equipment and extensive experience, we help you reduce overall manufacturing costs by optimizing processes and designs.
Typical application areas
Linear forming springs, due to their infinite design flexibility, are almost ubiquitous in all industrial fields. Some typical applications include:
Application Industry Typical Components and Functions
Automotive and TransportationDoor lock mechanisms, wire harness clips, seat adjustment hooks, fuel tank mounting brackets, exhaust system hooks.
Electronics and Electrical AppliancesBattery contact springs, connector terminals, radiator retaining clips, switch contacts, internal support brackets.
Medical Devices and EquipmentSurgical instrument frames, catheters and guidewires, stent delivery device components, equipment panel clips, adjustable brackets.
Industrial and Consumer GoodsVarious C-shaped clips, S-hooks, locking pins, hinges, retail display rack accessories, garden tool handles.
High-end manufacturing (aerospace, etc.) Lightweight brackets, sensor mounting fixtures, connectors for special environments.
Choose Xuanyu Spring as Your Buiness Partner
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